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AI makes unmanned, accurate, efficient and intelligent detection become the standard configuration of module factories

Junction box welding machine (electromagnetic welding, electric resistance welding) (AI automatic recognition)

Adopting high-frequency induction welding technology, specifically designed for the welding of module junction box busbars, with fast welding speed, low consumables, and low usage cost.

Integrating OPT Al detection technology, it can identify defects in the junction box position and busbar status of welded modules. During the welding process, Al positioning is used, with high compatibility.

After the welding is completed, the discharge process is completed and the junction box is photographed. Al identifies welding defects and the work pace is short.

Applicable modules

2700*1500 (compatible with 210 modules)

Welding method

Electromagnetic welding/resistance welding

Welding head temperature adjustment range

50-500 

Tensile force after welding

Positive tensile force: 80N

Effective welding area

≥80%

Welding head life

≥ 100,000 times

Quality after welding

Yield ≥ 99.5%

Appearance inspection of junction box after welding

AI visual inspection after welding: solder joint profile + solder joint area;

Abnormal solder joint repair welding function 

Welding head cleaning function

Automatic cleaning of the welding head (cleaning standard: no oxidation layer and dirty layer on the surface of the welding head)

Detection box skew/reverse function before welding

Compatible (device alarm detected error)

Detection pass rate

≤2% (AI judgment)

Detection miss rate

≤0.05% (AI judgment)

Tinning function

Compatible

Tin wire diameter and length

Diameter: compatible with 1.5-2.5MM

Length: 7-20MM adjustable

Welding head pressure detection function

Compatible according to demand, pressure adjustable

Tin and non-tin switching function

One-click switch

Beat

Electromagnetic welding: ≤16S
Resistance welding: ≤14S

 

Utilization rate

99.5%

Tangent time

≤10Min 

MES interconnection functions

compatible


Service hotline

400-820-3051

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