Adopting high-frequency induction welding technology, specifically designed for the welding of module junction box busbars, with fast welding speed, low consumables, and low usage cost.
Integrating OPT Al detection technology, it can identify defects in the junction box position and busbar status of welded modules. During the welding process, Al positioning is used, with high compatibility.
After the welding is completed, the discharge process is completed and the junction box is photographed. Al identifies welding defects and the work pace is short.
Applicable modules | 2700*1500 (compatible with 210 modules) |
Welding method | Electromagnetic welding/resistance welding |
Welding head temperature adjustment range | 50-500 |
Tensile force after welding | Positive tensile force: 80N |
Effective welding area | ≥80% |
Welding head life | ≥ 100,000 times |
Quality after welding | Yield ≥ 99.5% |
Appearance inspection of junction box after welding | AI visual inspection after welding: solder joint profile + solder joint area; Abnormal solder joint repair welding function |
Welding head cleaning function | Automatic cleaning of the welding head (cleaning standard: no oxidation layer and dirty layer on the surface of the welding head) |
Detection box skew/reverse function before welding | Compatible (device alarm detected error) |
Detection pass rate | ≤2% (AI judgment) |
Detection miss rate | ≤0.05% (AI judgment) |
Tinning function | Compatible |
Tin wire diameter and length | Diameter: compatible with 1.5-2.5MM Length: 7-20MM adjustable |
Welding head pressure detection function | Compatible according to demand, pressure adjustable |
Tin and non-tin switching function | One-click switch |
Beat | Electromagnetic welding: ≤16S
|
Utilization rate | 99.5% |
Tangent time | ≤10Min |
MES interconnection functions | compatible |